"It is a heavy burden for us to purchase expensive equipment with functions we don't need. We want custom-built equipment that has only the functions we need, and which is fabricated based on reliable technologies." Mechtec's Specialized Machine Showroom serves such customer needs.
We have received inquiries from many different regions nearly every day since we set up this on-line showroom.
"It's fast. Thank you so much." "This machine saved me from being fired." "We want to install the same types of machines in all our production sites." "Let me sell this machine oversea." "We were right that we contacted Mechtec." "I did not expect that manual operation could deliver such high performance."
It gives us great pleasure to hear that many of the production engineers who have contacted us have achieved prompt results that respond to the demand of the competitive market amid the recent recession.
The industries to which we supply the equipment displayed in the showroom include: the material, automotive, ship and aircraft, home appliance, semiconductor, functional component, medical/pharmaceutical, construction, food, and agriculture fields.
The types of equipment that we fabricate include: transportation machines, robots, casting machines, forging machines, machining equipment, finishing machines, inspection machines, marking machines, palletizing machines, assembling machines, jigs and tools.
Each machine has unique specifications because it is specially-designed to meet a specific customer's request. Mechtec's core business is the design and fabrication of custom-tailored machines for plant facilities. We manufacture a wide range of machines in addition to those displayed in the showroom.
Please feel free to contact us, rather than easily giving up on your real needs saying "It may be impossible"
Highly recommended by the Mechtec Engineering Division.
A popular cutting machine offering the three key advantages of:
excellent cutting performance, high-speed, and easy operation.
-Machining equipment for material, automobile, home appliance and
construction industries
-Basic function: To cut both ends of extruded aluminum at an angle
-Basic procedure: The manually-operated cutting machine places an
extruded article, with a maximum length of 1.2 meters, on the
positioning jig and cuts one end. Then, the machine releases its
clamps, turns over the article and cuts the other end.
-Other features: 1: Manually-operated mass production equipment that cuts items accurately and requires no post-processing
2: A 1.5kw motor mounted on a chip saw cutter
3: Slide feeding: Manual slide feeding
4: Size of chip saw: 355mm(in diameter) * 1.8mm(in thickness)
5: Sliding range: 200mm
6: Positioning: Dedicated positioning jig
7: Clamp: Toggle clamps
8: Machine size: 1000 * 800 * 1500(mm)
Equipment name: Cutting machine for crucibles (M 5337)
A high-performance machine that increases productivity by 50 percent, drawing many inquiries from overseas.
-A finishing machine for the semiconductor industry
-Basic function: A finishing machine for processing the ends of quartz crucibles that determine the quality of silicon ingots (used in the production of semiconductors and solar cells).
-Basic procedure: The machine cuts and chamfers the ends of crucibles with large diameters from small diameters in full automation process. A crucible is placed in the cutting machine by the loading device, alignedin the center automatically, and cut from the inside to the outside. Then, the crucible is transferred to the chamfering device, chamfered on the inside and the outside, cleaned and unloaded. The whole process is completed in 10 minutes by this specialized machine.
-Other features: 1: Numerically-controlled by programmable logic controllers (PLCs) receiving commands entered from a touch panel. 2: Equipped with advanced features including numerically-controlled servo motors, linear motion guides, ball screws and ultrasonic sensors. 3: Cutting from the inside to the outside of crucibles prevents their edges from chipping, solving a quality concern. 4: The cutting machine and the chamfering machine are operated simultaneously to reduce the takt time to two-thirds, improving productivity by 50 percent. 5: Many inquiries for these machines have been received from overseas. (Additional charges apply for export.)
Handles copper and stainless pipes: no need for deburring!
-A machine that combines the functions of machining, marking and sorting for use in the material and ship production, as well as for use in plants and construction sites.
-Basic functions: Equipment that combines the following nine machines using an auto-transport system to cut pipe to the required size, and then prints post-processing or point of use information and sorts the pipe for easy post-processing.
-Basic mechanism: 1. Storage rack: Stores pipes automatically by size.
2. Cutting machine: Cuts pipe to length and conveys it from the delivery conveyer to the sizing conveyer.
3. Sizing machine: Transports the pipe cut to length.
4. Cutting machine: Clamps and cuts pipe to size.
5. Printer: Prints on the cut pipe post-processing or point of use information.
6. Sorting machine: Sorts pipes after processing and stores them in multiple places.
7. Returned-material stocker: Returns and stocks unused materials to a stocker after the program is completed.
8. Scrap stocker: Stocks and disposes of scrap or short-length materials generated in the process.
9. Manual opening: Organizes and stocks special pipes (copper pipe, stainless pipe, etc.) that are manually inserted.
-Other features: 1: Easy knockdown. 2: Enables data entry at desk. 3: Low blade-replacement frequency due to the metallic saw and chip saw. 4: No impact deformation and reduced impact noise that have been achieved by lowering the height of places from which pipes are dropped and by decreasing the number of pipes being dropped at one time. 5: Cutting accuracy of ±0.5 mm. No deburring required.
Equipment name: Cutting machine for thin laths with different shape cross sections (M 5304)
-A processing machine for material, construction and agricultural industries
-Basic function: the cutting machine cuts a standard-size board into
thin laths having a trapeziform cross section.
-Basic procedure: Load a board (20 mm thick) with a maximum length of
910 mm onto the table of machine. Manually set the stopper that
determines cut length, and press the start button. The machine clamps
the board in place, rotates the saw blade and feeds the board
automatically. After the board is cut, the chip saw cutter returns to the
original position, and the clamp is released. A thin lath is delivered to
the output side by pressing the board on the stopper again.
-Other features: 1: High-speed, accurate cutting with simple operation
(one lath is cut every 10 seconds)
2: Two chip saw cutter motors with an output power of 1.5 kw
3: A slide motor with an output power of 0.75 kw
4: Size of chip saw: 355 mm (in diameter) × 1.8 mm (in thickness)
5: Sliding range: 1000 mm
6: Takt time: 10 seconds
Equipment name: Cutting and flaring machine for glass tubes (M 5306)
-A processing machine for material, home appliance and functional
component industries
-Basic function:The machine cuts a standard-length glass tube into
pieces of a specified length, flares one end of each piece, cools the
cut pieces, and stores them.
-Basic procedure:Visually inspect a 1280-mm length of 30-mm OD glass
tube, and load onto the machine. The machine places a load on the
tube and sets up the trimmer automatically through checking the output.
After inspection, the machine cuts the tube into 127-mm long pieces
automatically, flares one end of each piece, and transfers the cut parts
to a cooling conveyor.
-Other features:
1: Gas burners for heating
2: Sequence control
-A casting and processing machine for the automobile industry
-Basic function:
1. The machine cuts the runners and riser gates of cast aluminum
parts (with a maximum weight of 20 kg).
2. Two-axes chip saw cutters cut two sides individually, thus permitting
cutting of four sides at a time.
3. The machine is equipped with a soundproof chamber and an
automatic front door.
4. A robot loads and unloads the parts to be cut.
-Basic procedure:
1. Load a cast aluminum part to be processed (by robot or hand).
2. Turn ON the machine, and the machine starts processing
automatically.
3. Unload the cast aluminum part (by robot or hand).
-Other features:
1. Accommodates unmanned production lines.
2. A wide range of customization as a soundproof processing machine
available.
Equipment name: Cutting machine with two axes sliding up and down (M 5300)
-A casting machine for the automotive industry
-Basic function:
Cuts a wide part simultaneously from the right and left sides to the center
-Basic procedure:
Equipped with automatic loading and unloading functions
-Other features:
A robot operates one pair of arms for loading parts and another pair for unloading parts inside the cutting machine, cutting down on part handling time.
Equipment name: Simultaneous adjustment machine for four-sensor trimmers (M 5312)
Close-up of adjustment unit
"It's user-friendly. I will purchase another machine from Mechtec," a highly satisfied customer said.
-An adjustment and inspection machine for the home appliance and functional component industries
-Basic function: Adjusts the trimmers of sensors, and sets the range of analogue data that sensors detect accurately and automatically.
-Basic procedure: Places sensor components on the machine and applies pneumatic pressure to adjust the trimmers automatically-depending on the output.
-Others:
1: Displays the change in the trimmer output on a liquid crystal monitor in real time, and adjusts to the set value.
2: Controlled by Windows Visual Basic (VB).
"Thank you for refurbishing old equipment like this," a customer said in gratitude.
-A transfer and inspection machine for the semiconductor and functional component industries
-Basic function:Probe, level-maintaining function, pick-and-place device, two-axis SCARA (Selective Compliance Assembly Robot Arm robot, digital storage oscilloscope and computer
-Basic procedure: To start running the machine, pick up a pallet containing crystals and set in place on the two-axis SCARA robot. When the robot transfers a crystal just below the probe, inspection starts. Defective crystals are sucked up into a defective-part box by a vacuum pad and are disposed of. The pallet is stacked on a shelf on the left side of the machine after all the crystals have been inspected.
-Others:
1: Controlled by Windows Visual Basic (VB).
2: The output waveform of crystals is inspected by an oscilloscope.
-An inspection machine for the automotive industry
-Basic function: Checks for missing components and incorrect component assembly, measures the force required to operate a door lever, and manages traceability.
-Basic procedure: Inspects dozens of car door components, including the main latch of slide doors, for missing parts or incorrect assembly. In addition, it measures the force required to operate the door lever using a load cell. The contact digital sensor measures the operational range and stroke with a high degree of accuracy. To ensure traceability, acceptable components are marked and returned automatically. A programmable logic controller (PLC) stores data on types of doors, production volume, defective components and locations, and date and time defects are detected. Defective components are delivered to a dedicated chute. Up to five types of doors can be inspected by changing jigs.
-Others:
1: Controlled by PLC.
2: The takt time is 15 seconds per component.
Equipment name: Speed governor tester (M 5339)
-Inspection machine for the construction industry
-Basic function: Tests the performance of speed governors used for industrial elevators
-Basic procedure: Equipped with a touch panel that enables changing the type of governor being tested, as well as setting the speed. The test results "Acceptable" or "Unacceptable" are displayed on the touch panel. Additional types of governors can be tested using specialized jigs. A data storage function can be added as an option.
-Others:
1: Inverter-driven pneumatic machine.
2: Equipped with a digital tachometer.
Equipment name: Solenoid valve tester (M 5340)
-Inspection machine for the functional component industry
-Basic function: Inspects the voltage that a solenoid valve of a fluid meter comes off and the degree of airtightness.
-Basic procedure: The voltage at which a solenoid valve operates is tested in the first process (valves are classified as "Acceptable" or "Unacceptable"). The airtightness of the valve is tested in the second process (valves are classified as "Acceptable" or "Unacceptable"). Then, valves that pass both tests are marked by an ink jet printer, and placed on a pallet.
-Others:
1: The tester consists of a three-axis robot and two two-axis robots.
2: The takt time is 15 seconds per valve.
Equipment name: Module assembly machine (M 5323)
-An assembly machine for the automotive and functional component industries
-Basic procedure: Connects two parts with screws, and checks all the parts for missing screws and the height of the screws to see if they are tightened securely. The check results are compiled in a database on a computer to assure traceability.
-Others:Available for marking parts, press-fitting joints, and inspecting the length of codes and torque of press-fit parts.
Equipment name: component palletizer (M 5301)
-A palletizer for home appliance manufacturers
-Basic function: To organize finished small components at high speed
before stacking
-Basic procedure: Increased speed of motions using cam drive
hardware, and high-speed sequence control
-Others: Achieved 0.9 second of production takt time as opposed to
the 2.0 seconds reached by competitors, and received a letter of
appreciation from the client
Equipment name: Palletizer for cylindrical finished parts (M 5317)
-A palletizer for the home appliance industry
-Basic function: Aligns finished parts that are transferred at high speed, and places them in a container for storage.
-Basic procedure: Aligns cylindrical finished parts that are transferred in a horizontal position and turns upright. Adjusts the distance among the parts to the width of container to feed the parts into a container, which is stored in a carrier when it is filled with parts.
Equipment name: Palletizer a la carte (M 5332)
・Multiple-finished parts palletizer for the home appliance industry
・Features: Turntable suction palletizing.
・Finished parts palletizer for the home appliance industry
"It is a heavy burden for us to purchase expensive equipment with functions we don't need. We want custom-built equipment that has only the functions we need, and which is fabricated based on reliable technologies." Mechtec's Specialized Machine Showroom serves such customer needs.
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